Products
Panasonic SMT Chip Mounter NPM-D3
Feature
Kugadzirwa kwenzvimbo yepamusoro ine mitsara yekumisikidza yakakwira Kugadzirwa kwakanyanya uye mhando nekudhinda, kuiswa uye yekuongorora maitiro ekubatanidza.
Configurable modules inobvumira flexible line setupHead nzvimbo inoshanduka ne plug-and-play mabasa.
Kudzora kwakazara kwemitsara, pasi uye fekitori ine system softwareProduction chirongwa chetsigiro kuburikidza nemutsara mashandiro ekutarisa.
Total Line mhinduro
Diki-yetsoka modular mitsetse nekuisa yekuongorora misoro
Inopa kugadzirwa kwemhando yepamusoro ne-in-line inspection
*1:PCB traverser conveyor kuti igadzirirwe nemutengi.*2:Ndokumbira ubate mumiririri wako wekutengesa kuti uwane maprinta anoenderana nezvimwe.
Multi-Production Line
Kugadzirwa kwakasanganiswa nemhando dzakasiyana substrates pamutsetse mumwechete unopihwawo neaviri conveyor.
Kuzadzikiswa panguva imwe chete yekugadzirwa kwenzvimbo yakakwirira uye kuiswa kwepamusoro-kwepamusoro
Yakakwira yekugadzira modhi (Yakakwira yekugadzira maitiro: ON
Max.kumhanya: 84 000 cph *1 (IPC9850(1608):63 300cph *1)/ Kurongeka kwakarurama: ±40 μm
Yakanyanya kurongeka modhi (Yakakwira yekugadzira maitiro: OFF
Max.kumhanya: 76 000 cph *1 / Kuiswa kwechokwadi: ± 30 μm(Sarudzo:±25μm *2)
* 1: Tact ye16NH × 2 musoro * 2: Pasi pemamiriro ezvinhu anotsanangurwa nePanasonic
Musoro wekuisa mutsva
 | Yakareruka 16-nozzle musoro |
New high-rigidity base
 | Yakakwira yakaomesesa base inotsigira yakakwirira-kumhanya / kunyatsoita kuiswa |
Multi-kuzivikanwa kamera
· Matatu ekuzivikanwa mabasa akasanganiswa kuita imwe kamera
· Inokurumidza kuzivikanwa scan inosanganisira kureba kwezvikamu
· Inokwidziridzwa kubva ku2D kusvika ku3D yakatarwa
Kubudirira kwepamusoro - Inoshandisa nzira mbiri yekuisa
Alternate, Yakazvimirira & Hybrid Kuiswa
Inosarudzwa "Alternate" uye "Yakazvimirira" mbiri yekuisa nzira inobvumidza iwe kushandisa zvakanaka mukana wega wega.
• Alternate :
Misoro yekumberi neyekumashure inoita yekuisa paPCB kumberi nekumashure nzira.
• Kuzvimiririra :
Musoro wepamberi unoita kuiswa paPCB kumberi kwenzira uye kumashure musoro unoisa kuiswa kune yekumashure nzira.
Kubudirira kwepamusoro kuburikidza nekuiswa kwakazvimirira kwakakwana
Yakawana yakazvimiririra kuiswa kwezvikamu zvetireyi nekubatanidza zvakananga neNPM-TT (TT2) .Inokwanisa yekuisa yakazvimirira yakakwana yezvikamu zvetireyi inovandudza kutenderera nguva yepakati, yakakura-yakakura-saizi yekuisa chikamu ne3-nozzle musoro.Kubuda kwemutsara wese kunowedzerwa.
PCB kuchinjana nguva kuderedza
Bvumira PCB yekumira ine isingasviki L=250mm* kune inokwidza inotakura mukati memuchina kuderedza PCB yekuchinjana nguva uye kunatsiridza kugadzirwa.
* Pakusarudza mapfupi maconveyor
Kutsiva otomatiki kwepini dzekutsigira (sarudzo)
Otomatiki shanduko yenzvimbo yemapini ekutsigira kugonesa kusamira shanduko uye kubatsira kuchengetedza man-simba uye mashandiro zvikanganiso.
Kuvandudzwa kwehutano
Placement kureba kudzora basa
Zvichienderana nePCB warpage mamiriro data uye ukobvu data yechimwe nechimwe chezvikamu zvichaiswa, kutonga kwekuiswa kureba kunogadziridzwa kuvandudza kunaka kwekukwira.
Operating rate kunatsiridza
Feeder nzvimbo yemahara
Mukati metafura imwe chete, mafeeders anogona kusetwa chero kupi.Alternate allocation pamwe nekuseta mafeeder matsva ekugadzirwa kunotevera anogona kuitwa muchina uchiri kushanda.
Vanodyisa vanozoda off-line data kupinza nerutsigiro chiteshi (sarudzo).
Solder Inspection (SPI) • Component Inspection (AOI) – Musoro wekuongorora
Solder Inspection
· Solder chitarisiko chekuongorora
Mounted component Inspection
· Kutariswa kwekuonekwa kwezvinhu zvakasungirirwa
Pre-kukwira kunze kwechinhu * 1 kuongorora
· Pre-mounting yekunze chinhu kuongorora BGAs
· Kuongororwa kwechinhu chekunze pamberi pekuiswa chisimbiso
*1: Yakagadzirirwa chip zvikamu (kunze kwe03015 mm chip).
SPI neAOI automatic switching
· Solder uye chikamu chekuongorora chinoshandurwa otomatiki zvichienderana nedata rekugadzira.
Kubatanidzwa kwekuongorora uye kuisa data
· Raibhurari inochengetedzwa nepakati kana kuronga data haidi kuchengetwa kwedata maviri ega ega maitiro.
Otomatiki chinongedzo kune ruzivo rwemhando
· Yakabatanidzwa otomatiki ruzivo rwemhando yega yega inobatsira yako kukanganisa chikonzero chekuongorora.
Adhesive Dispensing - Kuburitsa musoro
Screw-type discharge mechanism
· Panasonic's NPM ine yakajairwa HDF yekuburitsa michina, inova nechokwadi chekupa kwemhando yepamusoro.
Inotsigira akasiyana dot / dhizaini yekuparadzira mapatani
* Yakanyanya kurongeka sensor (sarudzo) inoyera yenzvimbo PCB kureba kuti ienzanise kureba kwekuparadzira, iyo inobvumira kusabata-bata kugovera paPCB.
Kuiswa kwemhando yepamusoro - APC system
Inodzora mutsauko muPCB uye zvikamu, nezvimwewo pamutsara wekuti uwane kugadzirwa kwemhando.
APC-FB*1 Mhinduro kumuchina wekudhinda
● Kubva pane yakaongororwa kuyerwa data kubva kune solder inspections, inogadzirisa nzvimbo dzekudhinda.(X,Y,θ)
APC-FF*1 Feedforward kumuchina wekuisa
· Inoongorora dhata yekuyera chinzvimbo chemutengesi, uye inogadzirisa nzvimbo dzekuisa (X, Y, θ) zvinoenderana.Chip components (0402C/R ~)Package component (QFP, BGA, CSP)
APC-MFB2 Feedforward kuAOI/Feedback kumuchina wekuisa
· Chinzvimbo chekuongorora pane APC offset chinzvimbo
· Sitimu inoongorora data yeAOI chikamu chenzvimbo yekuyera, inogadzirisa nzvimbo yekuisa (X, Y, θ) , uye nekudaro inochengetedza kurongeka kwechokwadi.Inoenderana ne chip components, yakaderera electrode components uye lead components*2
*1 : APC-FB (feedback) /FF (feedforward): 3D yekuongorora muchina weimwe kambani inogonawo kubatana.(Ndokumbira ubvunze mumiririri wenzvimbo yako kuti uwane ruzivo.)*2 : APC-MFB2 (mounter feedback2) : Mhando dzezvikamu zvinoshanda zvinosiyana kubva kune mumwe mutengesi weAOI kune mumwe.(Ndokumbira ubvunze mumiriri wenzvimbo yako wekutengesa kuti uwane ruzivo.)
Component Verification sarudzo - Off-line setup yekutsigira chiteshi
Inodzivirira zvikanganiso zvekuseta panguva yekuchinja Inopa kuwedzera kwekuita kwekugadzira kuburikidza nekushanda kuri nyore
* Wireless scanners uye zvimwe zvishongedzo zvinopihwa nemutengi
· Inodzivirira nekusaziva kwechikamu Inodzivirira kukanganiswa nekuona dhata rekugadzira neruzivo rwebhakodhi yezvekuchinja zvinhu.
· Otomatiki kuseta data synching basaMuchina wacho pachawo unoita ongororo, uchibvisa kudiwa kwekusarudza yakaparadzana kuseta data.
· Interlock basaChero matambudziko kana kupera mukusimbisa kunomisa muchina.
· Navigation functionA navigation function kuita kuti maitirwo ekuongorora ave nyore kunzwisisa.
Nezviteshi zvekutsigira, offline feeder ngoro setup inogoneka kunyangwe kunze kwepasi rekugadzira.
· Mhando mbiri dzeSupport Station dziripo.
Shanduko kugona - Otomatiki shanduko sarudzo
Kutsigira shanduko (yekugadzira data uye njanji hupamhi gadziriso) inogona kuderedza nguva kurasikirwa
· PCB ID yekuverenga-mune typePCB ID kuverenga-mukati basa inosarudzwa kubva pakati pemhando nhatu dzekunze scanner, musoro kamera kana fomu rekuronga.
Shanduko kugona - Feeder setup navigator sarudzo
Icho chishandiso chekutsigira kufamba nenzira inoshanda yekuseta.Zvishandiso zvezvishandiso muhuwandu hwenguva inotora kuita uye kupedzisa kuseta mashandiro kana uchifungidzira nguva inodiwa pakugadzira uye kupa mutyairi nemirayiridzo yekugadzika.Izvi zvichaona uye kugadzirisa mashandiro ekugadzirisa panguva yekugadzira mutsara wekugadzira.
Operating rate kunatsiridza - Zvikamu zvinopa navigator sarudzo
Chishandiso chekutsigira chekushandisa chinofambisira zvakanaka chikamu chekupa zvakakosha.Inotarisa nguva yasara kusvika chikamu chapera uye chinoshanda nzira yekufambisa yekufambisa kutumira chikamu chekugovera mirairo kune wega wega.Izvi zvinobudirira zvakanyanya kushanda kwechikamu chinopihwa.
*PanaCIM inodiwa kuve nevashandisi vanotungamira kupa zvikamu kune akawanda mitsara yekugadzira.
PCB ruzivo rwekutaurirana basa
Ruzivo rwekucherechedzwa kwemaki pamuchina wekutanga weNPM mumutsara unopfuudzwa kumichina yeNPM yakadzika. Zvinogona kuderedza nguva yekutenderera uchishandisa ruzivo rwakatamiswa.
Data Creation System - NPM-DGS (Modhi No.NM-EJS9A)
Iyi isoftware package inopa manejimendi manejimendi echikamu raibhurari uye PCB data, pamwe nekugadzira data inokwirisa mitsetse yekukwira ine yakakwirira-kuita uye optimization algorithms.
*1:Kombiyuta inofanira kutengwa yakaparadzana.*2:NPM-DGS ine mabasa maviri ekutarisira epasi uye mutsetse nhanho.
CAD import
Inokutendera kuti utore CAD data uye tarisa polarity, nezvimwe, pachiratidziri.
Optimization
Inoona kugadzirwa kwepamusoro uye zvakare inobvumidza iwe kugadzira zvakajairika arrays.
PPD mupepeti
Gadziridza data yekugadzira paPC panguva yekugadzira kuderedza kurasikirwa kwenguva.
Chikamu raibhurari
Inobvumira kutonga kwakabatana kwechikamu cheraibhurari kusanganisira kukwira, kuongorora uye kugovera.
Data Creation System - Offline Kamera (sarudzo)
Chikamu data chinogona kugadzirwa kunze kwenyika kunyangwe muchina uchiri kushanda.
Shandisa mutsara kamera kugadzira data yechikamu.Mamiriro ekuvhenekera uye kumhanya kwekuzivikanwa kunogona kusimbiswa pachine nguva, saka inobatsira pakuvandudzwa kwekugadzirwa uye kunaka.
 | Offline Kamera Unit |
Data Creation System - DGS otomatiki (sarudzo)
Automated manual routine mabasa anoderedza zvikanganiso zvekushanda uye nguva yekugadzira data.
Nekubatana nevatengi sisitimu, mabasa echinyakare ekugadzira data anogona kuderedzwa, saka zvinobatsira mukudzikisira kukuru munguva yekugadzirira kugadzirwa.Iyo inosanganisirawo basa rekururamisa otomatiki marongero uye kona ye mounting point (Virtual AOI).
Muenzaniso weiyo yese system mufananidzo
Otomatiki mabasa (chidimbu)
·CAD import
·Offset mark setting
·PCB inokwezva
·Mouning point misalignment kururamiswa
·Kugadzira basa
·Kugadzirisa
·PPD yakabuda
· Dhawunirodha
Data Kugadzira Sisitimu -Kugonesa kuseta (sarudzo)
Mukugadzira kunosanganisira akawanda mamodheru, kuseta basa remitoro inotariswa uye nekugadziridzwa.
Kune inopfuura imwe PCB yekugovera zvakajairika chikamu chekuisa, akawanda setups anogona kudikanwa nekuda kwekushaikwa kwe suppy units.Kuitira kuderedza inodiwa setup mitoro yebasa muchiitiko chakadaro, sarudzo iyi inokamura maPCB muzvikamu zvakafanana zvekuisa mapoka, inosarudza tafura ( s) yekuseta uye nekudaro inogadzirisa chikamu chekuisa mashandiro.Inobatsira mukuvandudza kuseta mashandiro uye kudzikisira nguva yekugadzirira kugadzirwa kwevatengi kugadzira mhando dzakasiyana dzezvigadzirwa muhushoma.
Muenzaniso
Kuvandudzwa kwemhando - Hunhu ruzivo rwekuona
Iyi isoftware yakagadzirirwa kutsigira kubata kwekuchinja mapoinzi uye kuongororwa kwezvinhu zvakakanganisika kuburikidza nekuratidzwa kwemhando-inoenderana neruzivo (semuenzaniso, nzvimbo dzekudyisa dzinoshandiswa, kucherechedzwa offset kukosha uye zvikamu data) paPCB kana nzvimbo yekuisa.Muchiitiko chemusoro wedu wekuongorora wakaunzwa, nzvimbo dzakaremara dzinogona kuratidzwa mukubatana neruzivo rwemhando.
Hwindo rekuona ruzivo rwemhando yepamusoro
Muenzaniso wekushandiswa kwemhando yekuona ruzivo
Inotaridza feeder inoshandiswa kumisikidza akaremara mabhodhi edunhu.Uye kana, semuenzaniso, iwe uine misalignments yakawanda mushure mekubatanidza, izvo zvinokanganisa zvinogona kufungidzirwa kuti zvakakonzerwa;
1.splicing kukanganisa (pitch deviation inoratidzwa nekuzivikanwa offset values)
2.kuchinja muchikamu chechimiro (zvisizvo reel mijenya kana vatengesi)
Saka iwe unogona kutora chiito nekukurumidza kune kururamisa kusarongeka.
Tsanangudzo
| Model ID | NPM-D3 | |||||
| Musoro weshure Musoro wepamberi | Lightweight16-nozzle musoro | 12-nozzle musoro | 8-nozzle musoro | 2-nozzle musoro | Kuburitsa musoro | Hapana musoro |
| Yakareruka 16-nozzle musoro | NM-EJM6D | NM-EJM6D-MD | NM-EJM6D | |||
| 12-nozzle musoro | ||||||
| 8-nozzle musoro | ||||||
| 2-nozzle musoro | ||||||
| Kuburitsa musoro | NM-EJM6D-MD | NM-EJM6D-D | ||||
| Musoro wekuongorora | NM-EJM6D-MA | NM-EJM6D-A | ||||
| Hapana musoro | NM-EJM6D | NM-EJM6D-D | ||||
| PCB zviyero*1(mm) | Dual-lane mode | L 50 x W 50 ~ L 510 x W 300 |
| Single-lanemode | L 50 x W 50 ~ L 510 x W 590 | |
| PCBexchangetime | Dual-lanemode | 0 s* *Kwete 0s kana nguva yekutenderera iri 3.6 s kana pasi |
| Single-lanemode | 3.6 s* *Pakusarudza mapfupi maconveyor | |
| Electric source | 3-chikamu AC 200, 220, 380, 400, 420, 480 V 2.7 kVA | |
| Pneumatic source *2 | 0.5 MPa, 100 L/min (ANR) | |
| Zviyero *2 (mm) | W 832 x D 2 652 *3 x H 1 444 *4 | |
| Misa | 1 680 kg (Yemuviri mukuru chete: Izvi zvinosiyana zvichienderana nesarudzo yekugadzirisa.) | |
| Kuisa musoro | Yakareruka 16-nozzle musoro (Pamusoro pemusoro) | 12-nozzle musoro (Pamusoro) | 8-nozzle musoro (Pamusoro pemusoro) | 2-nozzle musoro (Pamusoro pemusoro) | ||
| Kugadzirwa kwepamusoro [ON] | Yepamusoro yekugadzira maitiro [OFF] | |||||
| Max.speed | 42 000 cph(0.086 s/ chip) | 38 000 cph(0.095 s/ chip) | 34 500 cph(0.104 s/ chip) | 21 500 cph(0.167 s/ chip) | 5 500 cph (0.655 s/ chip)4 250 cph (0.847 s/ QFP) | |
| Kurongeka kwechokwadi (Cpk □1) | ± 40 µm/chip | ± 30 μm / chip(±25 μm / chip*5) | ± 30 μm / chip | ± 30 µm/chip ± 30 µm/QFP □ 12mm kusvika □ 32mm ± 50 □ 12mm Underµm/QFP | ± 30 µm/QFP | |
| Component dimensions (mm) | 0402 chip*6 kusvika L 6 x W 6 x T 3 | 03015*6*7/0402 chip*6 kusvika L 6 x W 6 x T 3 | 0402 chip*6 kusvika L 12 x W 12 x T 6.5 | 0402 chip*6 kusvika L 32 x W 32 x T 12 | 0603 chip kuL 100 x W 90 x T 28 | |
| Componentsupply | Taping | Tepi: 4/8/12/16/24/32/44/56 mm | ||||
| Taping | Max.68 (4, 8 mm tepi, Diki reel) | |||||
| Stick | Max.16 (Kudyisa kamuti kamwechete) | |||||
| Tray | Max.20 (patireyi yekudyisa) | |||||
| Kuburitsa musoro | Dot dispensing | Dhirowa kugovera |
| Dispensing speed | 0.16 s/dot (Chimiro : XY=10 mm, Z= isingasviki 4 mm kufamba, Hapana θ kutenderera) | 4.25 s/chikamu (Chimiro: 30 mm x 30 mm kona yekugovera)*8 |
| Adhesive chinzvimbo chakarurama(Cpk □1) | ± 75 μ m/dot | ± 100 μ m / chikamu |
| Zvishandiso zvinoshandiswa | 1608 chip kuSOP, PLCC, QFP, Connector, BGA, CSP | SOP, PLCC, QFP, Connector, BGA, CSP |
| Musoro wekuongorora | 2D yekuongorora musoro (A) | 2D yekuongorora musoro (B) | |
| Resolution | 18µm | 9 µm | |
| Saizi yekuona (mm) | 44.4 x 37.2 | 21.1 x 17.6 | |
| Inspectionb processingtime | SolderInspection*9 | 0.35s/ Tarisa saizi | |
| ChikamuKuongorora*9 | 0.5s/ Tarisa saizi | ||
| Inspectionobject | SolderInspection *9 | Chip chikamu: 100 μm x 150 μm kana kupfuura (0603 mm kana kupfuura) Chikamu chePakeji: φ150 μm kana kupfuura | Chip chikamu: 80 μm x 120 μm kana kupfuura (0402 mm kana kupfuura) Chikamu chePakeji: φ120 μm kana kupfuura |
| ChikamuKuongorora *9 | Square chip (0603 mm kana kupfuura), SOP, QFP (pitch ye0.4 mm kana kupfuura), CSP, BGA, Aluminium electrolysis capacitor, Volume, Trimmer, Coil, Connector*10 | Square chip (0402 mm kana kupfuura), SOP, QFP (pitch ye0.3 mm kana kupfuura), CSP, BGA,Aluminium electrolysis capacitor, Vhoriyamu, Trimmer, Coil, Connector*10 | |
| Inspectionitems | SolderInspection *9 | Kuyerera, kusajeka, kusarongeka, chimiro chisina kujairika, bhiriji | |
| ChikamuKuongorora *9 | Kushaikwa, kushandura, kubhururuka, polarity, kuongorora chinhu chekunze *11 | ||
| Kuongorora kwenzvimbo *12( Cpk □1) | ± 20 μm | ± 10 μm | |
| Kwete yekuongorora | SolderInspection *9 | ||
| ChikamuKuongorora *9 | |||
| *1 : | Nekuda kwemusiyano muPCB kutamisa referensi, kubatana kwakananga neNPM (NM-EJM9B) / NPM-W (NM-EJM2D) / NPM-W2 (NM-EJM7D) dual lane specs haigone kusimbiswa. |
| *2 : | Chete chemuviri mukuru |
| *3 : | Dimension D inosanganisira tireyi yekudyisa: 2 683 mmDimension D inosanganisira yekudyisa ngoro: 2 728 mm |
| *4 : | Kusingasanganisire monitor, chiratidzo shongwe uye sirin'i fan cover. |
| *5 : | ± 25 μm yekuisa rutsigiro sarudzo.(Pasi pemamiriro akatsanangurwa nePanasonic) |
| *6 : | Iyo 03015/0402 mm chip inoda chaiyo nozzle / feeder. |
| *7 : | Tsigiro ye03015 mm chip kuiswa ndeyekusarudza. |
| *8 : | Iyo PCB urefu hwekuyera nguva ye0.5s inosanganisirwa. |
| *9 : | Mumwe musoro haugone kubata solder kuongorora uye chikamu chekuongorora panguva imwe chete. |
| *10 : | Ndokumbira utarise kabhuku kadiki kuti uwane ruzivo. |
| *11 : | Chinhu chekunze chinowanikwa kune chip zvikamu.(Kusasanganisa 03015 mm chip) |
| *12 : | Uku ndiko kurongeka kwenzvimbo yekuongorora yakayerwa nereferensi yedu tichishandisa girazi redu PCB yekuenzanisa ndege.Inogona kukanganiswa nekungoerekana yachinja tembiricha. |
*Kuisa tact nguva, nguva yekuongorora uye huroyi hwechokwadi hunogona kusiyana zvishoma zvichienderana nemamiriro.
*Ndokumbira utarise kune yakatsanangurwa kabhuku kuti uwane ruzivo.
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