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Panasonic's inotevera chizvarwa chekukwira kugadzirwa (X akateedzana) pfungwa
"Smart kugadzira"
Yakawanda mutsara wekupinda, mhando iri nani uye yakaderera mutengo ine yakazara otomatiki yekumisikidza system pasi
Features
Kushanda kwakagadzikana kunoenderana nebasa reautonomic - Autonomous line controlAPC system uye otomatiki kudzoreredza sarudzo
Kuchengetedza basa, kushandiswa kwakagadziridzwa - Concentrated controlFloor management system uye kure kure yekushandisa sarudzo
Yakaderedzwa misiyano yebasa - Navigation / otomatiki zvinhuFeeder setup navigation, chikamu chinopa kufamba uye otomatiki zvinhu
Kuwedzera Kugadzirwa / Hunhu
High-accuracy mode OFF
Max.speed : 184 800cph*IPC9850(1608) : 130 000cph*Kururamisa kwekuisa : ±25 μm
High-accuracy mode ON
Max.speed : 108 000cph*IPC9850(1608) : 76 000cph*Kururamisa kwekuisa : ±15 μm
*Tact ye16NH × 4 musoro
Kuvandudza kugona kutsigira zvikamu
Kuiswa kwakajairwa kwemabasa matsva ekushanda kuri nani (kuderedzwa kwezvinodiwa zvebasa)
Kusanganisirwa kwemamwe mabasa anobatsira kuderedza basa remushandisi seyakajairwa
Murairo wechikamu chekudzidzisa usati watanga kushanda
Inobvisa zvinhu izvo otomatiki kudzidzisa hazvigone kuita kunyangwe kuzviongorora padanho rekugadzira uye inoratidza yekutanga-up yekutsigira skrini mushure mekuchinja.
Yambiro yechikamu chekumhanyisa kukurumidza kuitika
Inofanotaura kuneta panguva imwe chete yezvikamu zvakasiyana (kumhanya) uye inozivisa mushandisi wekumhanya kwakadaro (yambiro: chikumbiro chekutsigira)Kazhinji, inoratidza hurefu hwenguva chikamu chinotevera kupera simba chisati chaitika pachiratidziri.
Kutora iyo pfungwa uye kuenderana kweNPM nhepfenyuro
Kusikwa kwedata, ngoro yekudyisa (17-slot), tepi feeder uye nozzle inoenderana neNPM seriesKutora pfungwa yeNPM series Line yekubatanidza neNPM-D uye NPM-TT series inogoneswa.
* L-saizi imwe inowanikwa zvakasiyana, zvichienderana nehukuru hwechikamu.
Otomatiki tepi splicing unit
Inoita otomatiki kupatsanurwa kwe8 mm-upamhi tepi (bepa/yakamisikidzwa).
Kutora iyo pfungwa uye kuenderana kweNPM nhepfenyuro
APC system
APC-FB*1Feedback kumuchina wekudhinda
·Kubva pane yakaongororwa kuyerwa data kubva pakuongorora solder, inogadzirisa nzvimbo dzekudhinda.(X,Y,θ)
APC-FF*1 Feedforward kumuchina wekuisa
·Inoongorora dhata rekuyera chinzvimbo chemutengesi, uye inogadzirisa nzvimbo dzekuisa (X, Y, θ) zvinoenderana.Chip components (0402C/R ~)Package component (QFP, BGA, CSP)
APC-MFB2Feedforward kuAOI/Feedback kumuchina wekuisa
·Chinzvimbo chekuongorora pane APC offset chinzvimbo
·Sitimu inoongorora data yeAOI chikamu chekuyerwa kwenzvimbo, inogadzirisa nzvimbo yekuisa (X, Y, θ) , uye nekudaro inochengetedza kurongeka kwechokwadi.Inoenderana ne chip components, yakaderera electrode components uye lead components*2
*1 : APC-FB (feedback) /FF (feedforward): 3D yekuongorora muchina weimwe kambani inogonawo kubatana.(Ndokumbira ubvunze mumiririri wenzvimbo yako kuti uwane ruzivo.)*2 : APC-MFB2 (mounter feedback2) : Mhando dzezvikamu zvinoshanda zvinosiyana kubva kune mumwe mutengesi weAOI kune mumwe.(Ndokumbira ubvunze mumiriri wenzvimbo yako wekutengesa kuti uwane ruzivo.)
Otomatiki kudzoreredza sarudzo -Kutora chinzvimbo otomatiki dzidzisa kana paine chikanganiso
Kana kukanganisa kwepikicha/kuzivikanwa kwaitika, muchina unogadzirisa otomatiki pamire pasina kumira, uye wotangazve kugadzira.Izvo zvinovandudza mashandiro emuchina.(Zvikamu: 4 mm akaiswa embossed (dema) / 8mm bepa/embossed (dema) tepi chikamu. tepi (transparency) haina kutsigirwa.)
Otomatiki tangazve kugadzira mushure mekutora chinzvimbo dzidzisa
Otomatiki kudzoreredza sarudzo - Kutorazve chikamu chekukanganisa (edzazve)
Kana pakaitika kukanganisa, edzazve kutora pasina tepi yekudyisa.Inoderedza kurasa zvikamu.
Kana paine chikanganiso: torazve (edzazve) panzvimbo iripo*Hapana tepi feed
Hapana chikamu chekurasa nekuti tepi haina kudyiwa.*
□ Kana kutorazve (edzazve) kwaitwa, kukanganisa hakuna kuverengwa □ Nhamba yenhamba yekutora patsva (edzazve) inogona kuiswa.
* : Kana kutorazve (edzazve) kwabudirira.
Otomatiki kudzoreredza sarudzo - Yakashanduka otomatiki kudzoreredza (yakafanotaurwa kutonga)
LNB inoongorora otomatiki kusiyanisa kwepikicha/kuzivikanwa kukanganisa mwero uye inoraira muchina kuti uite dzidziso kudzivirira kutadza kwemuchina kumira.
Remote operation sarudzo
Kudzorera kuburikidza nekushanda kure kunowanikwa kune chikanganiso icho kupora kunogona kuitwa zvichienderana nekutonga kwevanhu chete.Izvi zvinogonesa kuisa pfungwa pa-ye-floor monitoring, kubvisa nguva yakarasika kuti mutyairi aone kukanganisa uye kutora chiito chakakodzera, kuderedza kukanganisa kupora. nguva, uye nekudaro kuwana kuchengetedza kwevashandi nekuvandudza mwero wekushanda.
Navigation - Feeder setup navigator sarudzo
Icho chishandiso chekutsigira kufamba nenzira inoshanda yekuseta.Zvishandiso zvezvishandiso muhuwandu hwenguva inotora kuita uye kupedzisa kuseta mashandiro kana uchifungidzira nguva inodiwa pakugadzira uye kupa mutyairi nemirayiridzo yekugadzika.Izvi zvichaona uye kugadzirisa mashandiro ekugadzirisa panguva yekugadzira mutsara wekugadzira.
Navigation - Chikamu chekugovera navigator sarudzo
Chishandiso chekutsigira chekushandisa chinofambisira zvakanaka chikamu chekupa zvakakosha.Inotarisa nguva yasara kusvika chikamu chapera uye chinoshanda nzira yekufambisa yekufambisa kutumira chikamu chekugovera mirairo kune wega wega.Izvi zvinobudirira zvakanyanya kushanda kwechikamu chinopihwa.
*PanaCIM inodiwa kuve nevashandisi vanotungamira kupa zvikamu kune akawanda mitsara yekugadzira.
Kuisa musoro kugadzirisa
Kushandiswa kwakanaka kunogadzirwa nemuchina wekuzviongorora wega kuti uzvionere otomatiki nguva yekuchengetedza yemusoro wekuiswa.Mukuwedzera, chikwata chekugadzirisa chinogona kushandiswa kuchengetedza musoro wekuisa mumamiriro ekushanda pasina kudiwa unyanzvi.
Load checker(Isi kuvandudzwa)
Inoyera iyo "indentation mutoro" wakamisikidzwa nemusoro wekuisa, uye, sehuwandu hwekuchinja kubva kune referensi kukosha, inoratidza yakayerwa mhedzisiro pane yemuchina wekutarisa kana LNB.
Head maintenance unit
Kuita otomatiki kuongororwa uye kuchengetedza kwemusoro wekuiswa.
Musoro wekuongorora basa (Under development)
Inotarisa pneumatic circuit condition
Blow kukanganisa kuona *1
Inotarisa nzvimbo yekuputira
* 1: Iri basa rinouya rakajairwa nemuchina
Feeder kuchengetedza
Yakazvimiririra yehunyanzvi hwemushandisi, iyo feeder yekugadziridza unit inongoita yefeeder performance yekuongorora uye calibrations.Iko kushandiswa kwayo kwakasanganiswa nePanaCIM kugadzirisa module kunogona kudzivirira otomatiki kusanganisirwa kweasina-kuenderana mafedhi mukugadzira.
Feeder maintenance unit
Inoita otomatiki kuongororwa kwezvikamu zvikuru izvo zvinokanganisa kuita kwekudyisa uye kuenzanisa kwenzvimbo yepikicha.
Thin-type single feeder attachment
Mutete-mhando imwe feeder attachment*2(sarudzo)
* 2: Iyo "Nhete yemhando imwe tepi feeder" uye "Autoload feeder (Pasi pekuvandudzwa) "inoda "Master jig yemhando yakatetepa imwe chete feeder" uye "Attachment yeatete mhando imwe feeder".
PanaCIM kugadzirisa
Inotarisira zvinhu zvekukwira pasi, semichina, misoro uye mafeeders, inozivisa midziyo yava pedyo nemazuva ekugadzirisa, uye inorekodha nhoroondo dzekugadzirisa.
Interlock basa
· Inotarisa mamiriro ekukanganisa panguva yekugadzira, uye inoshandisa Interlock kune isina kukwana feeder
·Interlock yevanodyisa inotongwa isingaenderane neIFMU
Shanduko kugona - Otomatiki shanduko sarudzo
Kutsigira shanduko (yekugadzira data uye njanji hupamhi gadziriso) inogona kuderedza nguva kurasikirwa
• PCB ID kuverenga-mu typePCB ID kuverenga-in basa rinosarudzwa kubva pakati pemhando 3 dzekunze scanner, musoro kamera kana kuronga fomu.
M2M – iLNB* (Muenzaniso Nha.NM-EJS5B)
Collective control yemutsara wako wakaumbwa kwete chete nemichina yePanasonic asi yechitatu vatengesi 'kuburikidza nePC imwe chete inopa rutsigiro rwekugadzirwa kwako chaiko, kutonga kwemhando uye kugadzirisa.Panasonic yakagadzirira kutora interface pakati pemichina yayo uye yechitatu vatengesi'.
Item | Vadivelu Comedy Panasonic | Kwete-Panasonic |
Kuunganidza / kuratidza ruzivo | ○ | ○ |
Otomatiki shanduko | ○ | ○ |
* Kuti uwane ruzivo, tarisa kukhathalogi kana kutsanangurwa kweiyo yakasanganiswa mutsara manejimendi system"iLNB."
Runyorwa rwebasa
Function | Details |
1Otomatiki shanduko | 00001.Kunyoreswa kweotomatiki shanduko yekubika 00002.Mutsetse otomatiki shanduko 00003.Automatic changeover monitoring 00004.Mutsara wekushanda kwekutarisa |
2E-Link (Ruzivo rwekuisa) | 00001. Dhawunirodha / kurongeka kwehurongwa |
3E-Link (Ruzivo rwekubuda) | 00001.Kubuda kwemashoko ekushanda 00002.Trace information output 00003.Machine mamiriro ekubuda |
4E-Link (Muchina kutonga) | 00001.Machine interlock, Production start control |
5E-Link (Feeder nyora) | 00001.Kunyora kwechikamu data nekunze system |
6Communicationfunction(GEM・PLC) | 00001.SECS2/GEM kutaurirana 00002.OPC kutaurirana 00003.IO/RS-232C kutaurirana |
*ILNB inosanganisira software nekombiyuta (iLNB PC).PLC PC, communication conversion PLC, nemimwe midziyo inofanira kugadzirwa nevatengi.
M2M – PCB Info Communication FunctionAOI Info Display Option
NPM pamusoro wemutsara inoona mamaki, uye kumberi inomaka ruzivo kune yakadzika NPMs.Izvo zvinobvisa kudiwa kweiyo NPM dzepasi kuti dzizive mamaki.
Musoro wekutaurirana
Kuzivikanwa kwechiratidzo chakaipa
Mucherechedzo wakashata unoongororwa pamushini wekutanga.
Kuzivikanwa kwepatani
Ese mamaki anocherechedzwa pamuchina wekutanga uye muchina wezasi unongoziva mamaki makuru.
*Ndokumbira utarise ku“Specificationbooklet” kuti uwane ruzivo.
Ruzivo rwezvikamu zvinotongwa NG neAOI runoratidzwa zvese paAOI neNPM.
AOI inoshandiswa kunongedza chinangwa NPM
Chinangwa cheNPM chinoiswa muyambiro, uye ruzivo kubva kuAOI runoratidzwa pachiratidziri
Data Creation System - NPM-DGS (Modhi No.NM-EJS9A)
Iyi isoftware package inopa manejimendi manejimendi echikamu raibhurari uye PCB data, pamwe nekugadzira data inokwirisa mitsetse yekukwira ine yakakwirira-kuita uye optimization algorithms.
*1:Kombiyuta inofanira kutengwa yakaparadzana.*2:NPM-DGS ine mabasa maviri ekutarisira epasi uye mutsetse nhanho.
CAD import
Inokutendera kuti utore CAD data uye tarisa polarity, nezvimwe, pachiratidziri.
Optimization
Inoona kugadzirwa kwepamusoro uye zvakare inobvumidza iwe kugadzira zvakajairika arrays.
PPD mupepeti
Gadziridza data yekugadzira paPC panguva yekugadzira kuderedza kurasikirwa kwenguva.
Chikamu raibhurari
Inobvumira kutonga kwakabatana kwechikamu cheraibhurari kusanganisira kukwira, kuongorora uye kugovera.
Data Creation System - Offline Kamera (sarudzo)
Chikamu data chinogona kugadzirwa kunze kwenyika kunyangwe muchina uchiri kushanda.
Shandisa mutsara kamera kugadzira data yechikamu.Mamiriro ekuvhenekera uye kumhanya kwekuzivikanwa kunogona kusimbiswa pachine nguva, saka inobatsira pakuvandudzwa kwekugadzirwa uye kunaka.
Offline Kamera Unit
Data Creation System - DGS otomatiki (sarudzo)
Automated manual routine mabasa anoderedza zvikanganiso zvekushanda uye nguva yekugadzira data.
Nekubatana nevatengi sisitimu, mabasa echinyakare ekugadzira data anogona kuderedzwa, saka zvinobatsira mukudzikisira kukuru munguva yekugadzirira kugadzirwa.Iyo inosanganisirawo basa rekururamisa otomatiki marongero uye kona ye mounting point (Virtual AOI).
Muenzaniso weiyo yese system mufananidzo
Otomatiki mabasa (chidimbu)
·CAD import
·Offset mark setting
·PCB inokwezva
·Mouning point misalignment kururamiswa
·Kugadzira basa
·Kugadzirisa
·PPD yakabuda
· Dhawunirodha
Data Kugadzira Sisitimu -Kugonesa kuseta (sarudzo)
Mukugadzira kunosanganisira akawanda mamodheru, kuseta basa remitoro inotariswa uye nekugadziridzwa.
Kune inopfuura imwe PCB yekugovera zvakajairika chikamu chekuisa, akawanda setups anogona kudikanwa nekuda kwekushaikwa kwe suppy units.Kuitira kuderedza inodiwa setup mitoro yebasa muchiitiko chakadaro, sarudzo iyi inokamura maPCB muzvikamu zvakafanana zvekuisa mapoka, inosarudza tafura ( s) yekuseta uye nekudaro inogadzirisa chikamu chekuisa mashandiro.Inobatsira mukuvandudza kuseta mashandiro uye kudzikisira nguva yekugadzirira kugadzirwa kwevatengi kugadzira mhando dzakasiyana dzezvigadzirwa muhushoma.
Muenzaniso
Component Verification sarudzo - Off-line setup yekutsigira chiteshi
Inodzivirira zvikanganiso zvekuseta panguva yekuchinjaInopa kuwedzera kwekuita kwekugadzira kuburikidza nekushanda kuri nyore
* Wireless scanners uye zvimwe zvishongedzo zvinopihwa nemutengi
·Inodzivirira nekukasira kukanganisa chikamuInodzivirira kukanganisa nekusimbisa data rekugadzira neruzivo rwebarcode pane shanduko yezvikamu.
·Otomatiki kuseta data synching basaMuchina wacho pachawo unoita ongororo, uchibvisa kukosha kwekusarudza yakaparadzana setup data.
·Interlock basaChero matambudziko kana kupera mukusimbisa kunomisa muchina.
·Kufambisa basaBasa rekufambisa rekuita kuti maitirwo ekuongorora ave nyore kunzwisisa.
Nezviteshi zvekutsigira, offline feeder ngoro setup inogoneka kunyangwe kunze kwepasi rekugadzira.
• Mhando mbiri dzeSupport Stations dziripo.
Power Supply Station :Batch Exchange Cart Setup - Inopa simba kune vose vanodyisa mungoro.Feeder Setup - inopa simba kune mumwe nomumwe anodyisa. | |
Component Verification Station :Pamwe pacho pachiteshi chemagetsi, Component Verification feature inowedzerwa kune iyi modhi.Nhepfenyuro ichakufambisa kuenda kunzvimbo inoda kuchinjaniswa. |
Vhura interface - Host kutaurirana sarudzo
Kukwanisa kumisa kupindirana nemasisitimu ako anoshandiswa parizvino.Inopa kutaurirana kwedata neyakajairwa interfaces.
·ZviitikoInoburitsa chiitiko chenguva chaiyo yemidziyo
·Kuongororwa kwechimwe chikamu chekambaniInotaurirana nechikamu chako chekuongorora masisitimu
·Component management data
· Chikamu chasara uwandu data :Zvabuda chikamu chasara uwandu data
·Kutsvaga data:Data rekubuda rakabatana neruzivo rwechikamu (*1) uye ruzivo rwePCB (*2)
(* 1) Inoda kuiswa kweruzivo rwechikamu nesarudzo yekuongorora chikamu kana imwe kambani yekuongorora system I/F(*2) Inoda kupinza ruzivo rwePCB ine otomatiki shanduko sarudzo.
Tsanangudzo:
Model ID | NPM-DX | |
PCB zviyero (mm) * Kana iyo yakareba yakatarwa.conveyor inosarudzwa | Nzira imwe chete | L 50 × W 50 ~ L 510 × W 590 |
Dual-lane mode | L 50 × W 50 ~ L 510 × W 300 | |
PCB yekuchinjana nguva * Kana iyo ipfupi spec.conveyor inosarudzwa | 2.1 s ( L 275 mm kana pasi) 4.8 s ( L 275 mm kana kupfuura kusvika L 460 mm kana pasi) *Inogona kusiyana zvichienderana nePCB yakatarwa. | |
Electric source | 3-chikamu AC 200, 220, 380, 400, 420, 480 V 5.0 kVA | |
Pneumatic source *1 | Min.0.5 MPa,200 L/min (ANR) | |
Zviyero (mm) | W 1 665 *2 × D 2 570 *3 × H 1 444 *4 | |
Misa | 3 600 kg (Yemuviri mukuru chete: Izvi zvinosiyana zvichienderana nesarudzo yekugadzirisa.) |
Kuisa musoro | Lightweight16-nozzle musoro V2 (Pamusoro) | Lightweight8-nozzle musoro (Pamusoro pemusoro) | 4-nozzle musoro (Pamusoro pemusoro) | |
Max.speed | 46 200 cph(0.078 s/ chip) | 24 000 cph(0.150 s/ chip) | 8 500 cph (0.424 s/ chip)8 000 cph (0.450 s/ QFP) | |
Kurongeka kwechokwadi (Cpk≧1) | ± 25 μm/Square chip | ± 25 μm / Square chip ±40 μm/QFP □12 mm Pasi±25 μm/QFP □12 mm kusvika □32 mm | ±20 μm/ QFP | |
Zviyero zvechikamu (mm) | 0201 chikamu *5*6 / 03015 chikamu *50402 chikamu *5 kusvika L 6 x W 6 x T 3 | 0402 chikamu *5 ~L 45 x W 45 kana L 100 x W 40 x T 12 | 0603 chip ~ L 120 x W 90 kana L 150 x W 25 x T 30 | |
Componentsupply | Taping | Tepi: 4 / 8 / 12 / 16 / 24 / 32 / 44 / 56 mm | Tepi: 4 ~ 56 / 72 / 88 / 104 mm | |
Taping | 4, 8 mm tepi:Max.136 | |||
Stick | Max.32 (Chimuti chimwe chete chinodyisa) |
* 1: Chete muviri mukuru
*2: 2 265 mm muhupamhi kana maconveyors ekuwedzera (300 mm) akaiswa kumativi ose.
*3: Dimension D inosanganisira yekudyisa ngoro
* 4: Kusasanganisa iyo yekutarisa, chiratidzo shongwe uye sirin'i fan chivharo.
*5: 0201/03015/0402 chikamu chinoda chaiyo nozzle/tepi feeder.
* 6: 0201 chikamu chekuisa isarudzo.(Pasi pemamiriro akatsanangurwa nePanasonic)
* Kuiswa kwehungwaru nguva uye kukosha kwechokwadi kunogona kusiyana zvishoma zvichienderana nemamiriro.
* Ndokumbira utarise kune yakatsanangurwa kabhuku kuti uwane ruzivo.
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